ELECTRIC ARC THERMAL PROTECTION & PPE COMMAND HUB

Laboratory-Verified Thermal Arc Flash Shields & PPE Engineering

Select the exact protective system against 20,000 °C plasma temperatures and millisecond arc blast shockwaves. Match your facility's incident energy (cal/cm²) directly with our AITEX-certified glove and garment architectures.

LIVE ARC ANALYSIS STAGE
25 cal/cm² • MV Cell ~16,500 °C Plasma
INCIDENT ENERGY SCENE:
MV Switchgear Bay 25 cal/cm² Electric Arc Flash and Asymmetric Hand Shield
FOCUS 02 • HAND & WRIST DEFENSE (HIGHEST EXPOSURE)
ArSafe APC 2 Glove — 125.3 cal/cm² Dorsal Back-of-Hand Shield

Hands operate 2.5× closer to the arc fault than the torso. Delivers a 125.3 cal/cm² dorsal plasma shield paired with a supple 28.1 cal/cm² full-grain cowhide palm for precision tool control.

Inspect ArSafe 360° →
PLASMA CORE
20,000 °C
Peak Arc Plasma Temperature (~4× solar surface)
ARC BLAST SHOCKWAVE
67,000×
Instant Volumetric Expansion of Vaporizing Copper
ASTM F2675 (AITEX)
125.3 cal/cm²
ArSafe Maximum Dorsal (Back-of-Hand) ATPV Shield
EN IEC 61482-1-1
40 cal • 440 g
Arc Defender 40 ELIM • Lightweight 2-Layer Ripstop
STEP 1 • GUIDED PPE SELECTION ENGINE

Select the Right Arc Flash PPE for Your Field Scenario

Skip guesswork. Choose your electrical task below to view the recommended PPE ensemble matched to working-distance incident energy geometry.

LV Switchboard Hand vs Torso Working Distance Geometry
✓ RECOMMENDED PRIMARY FOCUS: HAND + TORSO SYNERGY

When Your Torso Faces 15 cal in LV Panels, Your Hands Face 60+ cal/cm²

Fault clearing times in low-voltage (0.4 kV) MCCs and capacitor banks can stretch significantly. While the technician's torso stands 50 cm back, hands reach within 20 cm of the breaker—making high dorsal ATPV hand protection indispensable.

RECOMMENDED PPE PRESCRIPTION:
  • 🧤 Primary Hand Shield: ArSafe APC 2 Glove (Dorsal 125.3 cal/cm² ATPV • Palm 28.1 cal/cm² Full-Grain Cowhide)
  • 🛡️ Torso Protection: Arc Defender 40 Jacket & Trousers (Breathable 440 g/m² lightweight 40 cal ELIM protection)
  • ⚡ Shock Insulation: Pair with EN 60903 Class 0 dielectric rubber gloves underneath when live conductor contact risk exists
⚡ Don't know your panel's cal/cm² or APC 1/2 rating yet? Compute your single-line arc flash analysis in seconds using transformer, cable, and breaker parameters on our ArcSim Dual Engine platform.
Calculate in ArcSim (arcsim.info/en) ↗
STEP 2 • VERIFIED ARC PROTECTION PRODUCT FAMILY

Accredited Thermal Shields for Hands and Torso

Use the interactive view switchers to inspect surface and layer architectures, then jump directly to each product's full engineering dossier.

DORSAL: 125.3 cal/cm² ATPV AITEX • APC 2 (7 kA)
ArSafe APC 2 Electric Arc Flash Protective Glove — Dorsal 125.3 cal/cm²

ArSafe APC 2 Glove

Asymmetric Electrician Arc Flash Glove (ASTM F2675 & EN 61482-1-2)

Engineered with a 125.3 cal/cm² dorsal arc plasma shield (zero thermal shrinkage), a 28.1 cal/cm² ergonomic natural cowhide palm for tactile tool grip, and an ASTM F696 creepage-compliant 280–330 mm gauntlet cuff.

Back-of-Hand (Dorsal) Open-Arc Shield 125.3 cal/cm²
Palm (Palmar) Full-Grain Cowhide 28.1 cal/cm²
ELIM: 40 cal/cm² • 440 g/m² CE CAT. III • AITEX 0161
Arc Defender 40 Jacket and Trousers Electric Arc Suit (SMY2044)

Arc Defender 40 Suit

Jacket & Trousers Arc Flash Garment System (SMY2044 • EN 61482-2:2020)

2-layer inherent aramid garment system achieving 40 cal/cm² ELIM (Garment ATPV 40 cal/cm²) and 49 cal/cm² Fabric ATPV at a total fabric weight of just 440 g/m² (225 g/m² Ripstop outer shell + 215 g/m² thermal aramid liner).

2-Layer Fabric System Open-Arc Rating (ATPV) 49.0 cal/cm²
Finished Garment 0%-Burn Safe Limit (ELIM) 40.0 cal/cm²
SECTION 3 • PHYSICAL REALITY & WORKING-DISTANCE SIMULATION

Electric Arc Flash, Arc Blast & the IEEE 1584 Distance Effect

An ionized plasma channel unleashes three destructive physical vectors within milliseconds. Test the interactive simulator below to see how working distance multiplies incident energy on hands versus the torso.

10,000 – 20,000 °C

01. Thermal Radiation (Arc Flash)

Reaching nearly four times the temperature of the sun's surface, the arc plasma core inflicts fatal third-degree burns on unprotected skin within milliseconds.

PPE Defense Criterion: Keep transmitted heat flux behind garments and gloves strictly below the Stoll 2nd-degree burn curve (ELIM / ATPV).
67,000× • 140+ dB

02. Shockwave Pressure (Arc Blast)

Solid copper conductors vaporize instantly and expand 67,000× by volume, generating thousands of Pascals of kinetic blast pressure and concussive acoustic shock.

PPE Defense Criterion: Blast-resistant Ripstop aramid grid weave reinforced with high-tenacity 100% para-aramid structural seams.
Zero Melting & Dripping

03. Molten Shrapnel & Projectiles

Incandescent copper and aluminum droplets eject at hundreds of m/s. Ordinary workwear containing polyester or nylon melts and fuses directly into human tissue.

PPE Defense Criterion: Inherently flame-resistant (inherent FR) meta/para-aramid fibers engineered for break-open (EBT) integrity.
INTERACTIVE ENGINEERING TOOL • IEEE 1584 DISTANCE LAW

Torso vs. Hand Incident Energy (cal/cm²) Comparison Simulator

Ehand = Etorso × (50 cm / Dhand)1.58
1. Select Panel Label Torso Incident Energy (at 50 cm Working Distance):
15 cm (Close Probing) 25 cm (Breaker) 40 cm (Extended Reach)
Biomechanical Hand vs Torso Working Distance Diagram
Biomechanical Reality: While the torso remains 50 cm back, hands reach 15–25 cm from energized conductors to operate tools—causing incident energy to surge exponentially.
TORSO EXPOSURE (50 cm)
15.0 cal/cm²
Arc Defender 40 Capacity: 40.0 cal/cm² ELIM (Safe Margin)
HAND EXPOSURE (4.25× SURGE)
63.8 cal/cm²
ArSafe Dorsal Capacity: 125.3 cal/cm² ATPV (Protected)
ASYMMETRIC HAND PROTECTION MANDATE: While torso exposure is 15.0 cal/cm² (covered by Arc Defender 40 ELIM = 40 cal), hands at 20 cm experience 63.8 cal/cm²! Standard 40 cal gloves are exceeded, whereas ArSafe (125.3 cal/cm² dorsal) maintains full thermal safety margin.
Inspect ArSafe 125.3 cal Shield →
⚡ OUR ENGINEERING SIMULATION PLATFORM • ARCSIM DUAL ENGINE

Full HV/MV Short-Circuit & Single-Line Arc Study — ArcSim (arcsim.info/en)

Never guess when your switchgear lacks an incident energy label. Enter your grid, transformer (kVA, %Uk), cable, and relay clearing time parameters in our first-party ArcSim platform to calculate short-circuit currents, open-arc energy (IEEE 1584-2018), and enclosed box-test classes (DGUV 203-077) over a dynamic SCADA Single-Line Diagram (SLD) in seconds.

IEC 60909-0 Short-Circuit (Ik′′, ip) IEEE 1584-2018 Open Arc (cal/cm², AFB) DGUV 203-077 Box Test (W_LB, APC 1/2) Dynamic SCADA Single-Line Diagram (SLD)
Launch ArcSim Simulator (arcsim.info/en) ↗

Free first-party engineering platform — match exact PPE to your calculated cal/cm² and APC 1/2 results.

🔥 THERMAL ARC FLASH PROTECTION (IEC 61482 / ASTM F2675)
20,000 °C Heat Flux, Flame & Molten Droplet Shield

ArSafe gloves and Arc Defender 40 suits protect against thermal arc plasma radiation; they are not standalone dielectric shock insulators.

⚡ DIELECTRIC SHOCK INSULATION (EN 60903)
Electric Shock Prevention on Energized Conductor Contact

Where live conductor touch hazards exist, EN 60903 dielectric insulating rubber gloves must be worn, integrating ArSafe or leather protectors as the thermal/mechanical outer layer.

SECTION 4 • ENGINEERING ADVANTAGE & MATERIALS SCIENCE

Why We Engineer Ergonomic PPE That Technicians Actually Keep On

Bulky, heavy gear that locks movement drops protection to zero the moment an operator takes it off. Our approach delivers maximum cal/cm² attenuation with minimal mass and full dexterity.

ASYMMETRIC GLOVE THERMAL ARCHITECTURE

ArSafe Biomechanics: 125.3 cal Dorsal Shield + Supple Leather Palm

When gripping an insulated tool, the palm is naturally shadowed while the dorsal back-of-hand faces the arc fault head-on. ArSafe places a 125.3 cal/cm² multi-layer polychloroprene/para-aramid shield on the back and 28.1 cal/cm² natural cowhide on the palm.

ArSafe Full-Grain Cowhide Palm and Composite Dorsal Structure 360° VIEW →
ArSafe Back-of-Hand (Dorsal) 125.3 cal/cm²
Typical Symmetric Fabric Mitt ~40.0 cal/cm² (Slippery)
ArSafe Natural Cowhide Palm 28.1 cal/cm² (Precision Grip)
  • ASTM F2675 accredited open-arc hand sensor testing (AITEX)
  • EN 61482-1-2 APC 2 (7 kA) constrained box-test verification
  • EN 388:2016 mechanical abrasion, tear, and puncture resistance
LIGHTWEIGHT 2-LAYER GARMENT SYNERGY

Arc Defender 40: 40 cal ELIM & 49 cal Fabric ATPV at Just 440 g/m²

While legacy 40 cal suits exhaust crews with 550–700 g/m² multi-ply bulk, Arc Defender 40 achieves 40 cal/cm² ELIM (40 cal/cm² Garment ATPV) and 49 cal/cm² Fabric ATPV at a total 440 g/m² 2-layer micro-air-gap aramid weight (225 g/m² Ripstop outer shell + 215 g/m² thermal aramid liner).

Arc Defender 40 Total Basis Weight 440 g/m² (32% Lighter)
Conventional Cat. 4 Heavy Suits 650 – 700 g/m² (Heat Stress)
Micro-Air-Gap Fabric System ATPV 49.0 cal/cm² (ELIM: 40 cal)
  • 93% meta-aramid, 5% para-aramid, 2% antistatic inherent fiber blend
  • EN 61482-2:2020 APC 2 (7 kA) and ELIM = 40 cal/cm² certified (AITEX 26/10153/00/0161/B)
  • EN ISO 11612 A1 A2 B1 C1 F1 & EN 1149-5 certified (Max 40°C wash, no chlorine bleach)
SECTION 5 • ACCREDITED LABORATORY EVIDENCE

AITEX (Spain) Live Open-Arc Blast Test Footage

Not paper claims—real high-energy plasma discharge captured by high-speed laboratory cameras: zero afterflame, zero melting, and full structural integrity.

AITEX LAB // CAM-01 ASTM F2675 & IEC 61482-1-1 OPEN-ARC DISCHARGE
✓ ZERO BREAK-OPEN & IGNITION
AITEX Accredited Laboratory Electric Arc Blast Test Footage
OBSERVATION 01 • THERMAL INSULATION

Heat Flux Held Below Stoll Burn Curve

Copper calorimeters verify that transmitted thermal energy behind the protective assembly remains below the second-degree tissue burn threshold.

OBSERVATION 02 • STRUCTURAL INTEGRITY

Zero Break-Open & Zero Shrinkage

Under concussive blast pressure, neither the ArSafe dorsal shield nor the Arc Defender 40 Ripstop outer shell suffers rupture or char cracking.

OBSERVATION 03 • NOTIFIED BODY

EU Module B (0161) Certification

All open-arc and box-test protocols are officially certified by European Notified Body AITEX (0161, Spain) under Regulation (EU) 2016/425.

SECTION 6 • STANDARDS MATRIX & INTERPRETATION GUIDE

Arc Testing Standards Matrix & 5 Critical Specification Myths

Filter the matrix by test methodology below and examine why APC box-test classes and cal/cm² open-arc ratings must never be conflated in tender specifications.

Standard & Method What Does It Evaluate? Output / Metric How to Interpret Scope & Limitation
IEC / EN IEC 61482-1-1
Open-Arc Method
Measures transmitted heat flux across calorimeter sensors behind fabric or finished garments under an unconstrained open arc against the Stoll 2nd-degree burn curve. ATPV, EBT, ELIM
(cal/cm² or kJ/m²)
ATPV: 50% probability of 2nd-degree burn onset.
EBT: 50% probability of fabric break-open.
ELIM: Conservative 0% burn/break-open safe limit.
Quantitative incident-energy rating. Does not directly replicate constrained enclosure reflection.
IEC / EN 61482-1-2
Constrained Box Test
Evaluates heat transfer, afterflame, and break-open under a directed arc inside a plaster enclosure (300 mm distance, 500 ms duration). APC 1 (4 kA)
APC 2 (7 kA)
(Legacy: Class 1 / Class 2)
APC 1: 4 kA fault current scenario.
APC 2: 7 kA fault current scenario.
Evaluated strictly as Pass / Fail.
CRITICAL: APC classes CANNOT be converted into a cal/cm² value! Different electrode geometry.
ASTM F2675 / F2675M
Glove Open-Arc Test
Measures dorsal (back-of-hand) and palmar (palm) ATPV/EBT values independently on finished gloves mounted on instrumented hand forms. Dorsal ATPV
Palmar ATPV
(cal/cm²)
Reports distinct thermal ratings for asymmetric zones of the glove (dorsal shield vs. leather palm). Dedicated strictly to hand PPE; cannot substitute torso garment testing.
EN ISO 11612:2015
Heat & Flame Protection
Tests limited flame spread (A1/A2), convective heat (B), radiant heat (C), and contact heat (F) resistance. A1 A2 B1 C1 F1
(Letter codes & levels)
Confirms zero flaming debris, zero hole formation, and controlled heat transmission under flame exposure. General thermal/flame standard expressed via letter classes rather than arc cal/cm².
NFPA 70E
Workplace Electrical Safety
North American workplace safety framework defining arc flash risk assessments, boundaries, and PPE Categories 1–4. PPE Category 1 – 4
(min. 4, 8, 25, 40 cal/cm²)
Specifies the minimum required cal/cm² rating of the complete PPE ensemble for a given task hazard. Not a laboratory product test standard; an operational OHS selection framework.

5 Critical Tender Specification Myths vs. Engineering Reality

✕ MYTH 01

"Every APC 2 garment protects up to 40 cal/cm²."

✓ ENGINEERING REALITY

APC 2 (EN 61482-1-2) is a 7 kA / 500 ms box test. Both an 8 cal/cm² lightweight shirt and a 40 cal/cm² switching suit can pass APC 2. Always specify numerical ELIM/ATPV cal/cm² alongside APC 2.

✕ MYTH 02

"ATPV and ELIM are the exact same rating."

✓ ENGINEERING REALITY

ATPV represents a 50% probability of Stoll 2nd-degree burn onset, whereas ELIM in IEC 61482-1-1 guarantees a 0% burn/break-open threshold. Arc Defender 40 is certified to a full 40 cal/cm² ELIM.

✕ MYTH 03

"Flat fabric swatch testing certifies arc flash gloves."

✓ ENGINEERING REALITY

Gloves are 3D seamed assemblies—not flat fabric panels—and must be tested on instrumented hand forms under ASTM F2675 across both dorsal and palmar zones.

✕ MYTH 04

"Arc flash clothing insulates against electric shock."

✓ ENGINEERING REALITY

Arc PPE shields against thermal plasma radiation only. Direct live-conductor shock protection strictly requires EN 60903 dielectric gloves and EN 60900 insulated tools.

✕ MYTH 05

"A 40 cal suit eliminates risk on every panel."

✓ ENGINEERING REALITY

If calculated incident energy exceeds 40 cal/cm² (e.g., 55 cal/cm²), energized work is prohibited; verify relay clearing-time reduction or remote racking in ArcSim (arcsim.info/en).

SECTION 7 • FULL-SYSTEM INTEGRITY, WARRANTY & OFFICIAL DOSSIERS

Full-Body Arc PPE Ensemble & Post-Delivery Field Audits

Zero-gap ensemble integration under IEC 61482-2 Clause 4.4 backed by our industry-leading periodic on-site engineering inspection program.

IEC 61482-1-1 Full-Body Thermal Manikin Sensor Test and PPE Ensemble Integrity
IEC 61482-2 CLAUSE 4.4 INTEGRITY MANDATE

Full-Body Arc Flash PPE Ensemble Chain

In 40 cal/cm² MV/HV switching operations, a jacket and trousers alone are insufficient; the protective envelope must be completed with:

  • ⛑️ Head & Face: GS-ET-29 Class 2 (or ≥40 cal/cm²) full neck/shoulder arc flash hood paired with an EN 397 / EN 50365 (1000 V) insulated helmet.
  • 🧤 Hands & Wrists: EN 60903 (Class 0–4) dielectric rubber gloves or direct ArSafe APC 2 (125.3 cal/cm² dorsal / 28.1 cal/cm² palm) arc protective gloves.
  • 🥾 Footwear & Base Layers: EN ISO 20345 dielectric/ESD safety boots and 100% Cotton or Inherent FR Base Layers completely free of melting synthetics (polyester/nylon/elastane).
OFFICIAL WARRANTY & PERIODIC AUDIT AGREEMENT

1-Year Warranty + 3× Annual (Every 4 Months) On-Site Field Audits

Arc Defender 40 and all protective garment systems carry a 1-year official warranty against fabric, para-aramid seam, and hardware defects from delivery. Furthermore, we protect your crews against wash-cycle or hydrocarbon degradation in the field:

01 • MONTH 4 AUDIT Initial on-site seam, reflective trim, and hydrocarbon contamination check
02 • MONTH 8 AUDIT Post-laundering thermal barrier, Velcro, and closure integrity inspection
03 • MONTH 12 AUDIT Annual fleet health assessment, repair grading, and replacement roadmap
📋 Signed OHS Audit Report: Following each site visit, BundleTec engineers deliver a formal written OHS report grading every serialized garment as "Fit for Service / Repair Required / Retire Immediately".
STEP 3 • DIRECT PPE ENGINEERING SUPPORT

Let's Engineer Your Arc Risk Assessment & PPE Specification Together

Click any quick-topic chip below to pre-fill your technical inquiry, or share your switchgear/substation incident energy parameters directly.

QUICK TOPIC SELECTOR (1-CLICK PRE-FILL):
ARC DEFENDER 40 • 440 g/m² DUAL-LAYER SYNERGY
225 g/m² Ripstop Outer Shell + Micro-Air Gap + 215 g/m² Thermal Aramid Inner Barrier
Arc Defender 40 Dual-Layer 440 g/m² Fabric System Cross-Section
ARC PROTECTION COMMAND HUB
Hand: 125.3 cal/cm² Suit: 40 cal ELIM • 440 g/m²